Eight phases of evidence, sizing, competitive maps & unit economics for Maik — Steve Aylward's 3D-printed ecommerce side venture. This page is the working. Every decision, every cut, every number cited. Scroll through, or jump to a phase using the nav.
Score every transferable asset Steve brings to Maik, on a Transferability × Defensibility scale. Anchor the rest of the pipeline to the asymmetry that actually compounds.
Most makers compete on craft. Steve cannot beat them at the kiln. But most makers cannot stand up a branded Shopify, run profitable Meta + Google ads, build SEO content that compounds, and wire an always-on agent fleet around the whole operation. That stack is the unfair advantage. Phase 3 onward filters ideas toward categories where it pays the most.
Phase 3 must filter toward categories where brand + ops beats craft. Avoid hand-finishing, post-processing, painting per unit (kills agent leverage). Prefer designs that can be sold mostly digitally and produced print-on-demand. USB-C only for any electrical SKU. Personalisation viable only if the variant pipeline can be automated.
Mine external sources where a 3D-printed product is the natural solution. Reddit, Etsy AU + Amazon AU bestseller patterns, Google Trends AU, niche forums. Score by frequency × severity.
Ten clusters surveyed. Each pain was scored on severity (1-5) × frequency (1-5) and tagged with verification status: verified pattern assumption — the last category gets pushed into Phase 4 for validation.
Lamps & lighting — Etsy lighting one of the largest decor categories globally; AU IKEA/Kmart fatigue is real; Tiktok mushroom-lamp trend durable for 24+ months.
Caravan — Facebook caravan groups have hundreds of thousands of members. Fragmented sellers. 750k registered caravans in AU growing 4-6% per year.
Tabletop — Pokemon TCG resurgence post-2023, Critical Role driving DnD, PAX AU + GenghisCon as community anchors.
Personalised gifting — Etsy's largest global category. Heavy Q4 seasonality. ID Australia + Petstock dominate metal-stamped pet tags only.
Maker community cross-sell — Frequency 5, but the buyer can print it themselves. Lowest brand premium. Maik would compete against its own customer base.
Generic desk organisers — Crowded, low aesthetic premium, no real differentiation possible.
Kids products — ACCC small-parts law restricts to ages 6+, narrowing the SKU space.
Phase 3 weights 60% toward lamps, caravan, personalised gifting, tabletop. 30% toward AU-native and lifestyle adjacencies. 10% wildcard. Validation in Phase 4 with DataForSEO search volume on top idea keywords.
50 ideas generated, each filtered to P1P+AMS producibility, ≤24hr print time, $5-25 COGS, $40-150 retail, ≥80% gross margin. Tagged with BOM, print time, material, retail range & buy-rationale.
| Category | Count | Avg COGS | Avg Retail Low/High | Avg GM% | Notes |
|---|---|---|---|---|---|
| Lamps & Lighting | 8 | $15.40 | $86 / $100 | 83% | Strongest brand premium, AMS multi-colour shines, USB-C for compliance |
| Personalised Gifting | 9 | $5.80 | $43 / $66 | 87% | Agent-driven variants ideal, recurring seasonal demand |
| Caravan / Camper | 7 | $7.30 | $39 / $53 | 82% | AU-native niche, lower per-unit but volume + loyalty |
| Tabletop & TCG | 7 | $8.90 | $49 / $72 | 83% | Passionate buyer, FDM-native (terrain, towers, storage) |
| Home Organisation | 6 | $10.30 | $51 / $72 | 85% | Crowded but designer wedge possible |
| Desk & WFH | 5 | $10.40 | $53 / $75 | 85% | Mature category, wedge harder |
| Pet | 3 | $8.10 | $38 / $56 | 85% | Cross-sell with gifting line |
| AU-Native homewares | 3 | $9.40 | $49 / $71 | 84% | Premium positioning latitude |
| Kids (6+) | 1 | $5.80 | $39 / $55 | 86% | Limited by ACCC small-parts law |
| Hobbyist niches | 3 | $6.10 | $38 / $54 | 84% | Niche, lower wedge |
Printed shell + USB-C LED puck + magnets. Modular shells let one lamp body host different finishes. Premium decor without IKEA aesthetic.
AMS 2-colour shell + 3W LED puck. Trend-led entry SKU into the funnel. Bedside / kids decor.
AMS 3-colour sculptural lamp shaped from real AU topography (Kosciuszko, Bogong, Cradle Mtn). Flagship piece.
PETG clamps with steel screws + rubber gasket. Aftermarket fit for fragmented universal mount problem.
Set of 6 parametric PETG dividers. Custom-fits any caravan kitchen drawer width.
AMS 3-colour printed tag + steel ring. Etsy's most-bought pet category, lifted out of commodity by brand.
AMS 3-colour ornament + ribbon + branded box. Annual recurring gift category, Q4-heavy.
Printed tower with felt insert. Display piece + functional. DnD community staple.
Printed box + neodymium magnet. Premium TCG storage with name engraving.
3 printed silhouettes (AMS 2-colour each) with adhesive. Premium AU motif gift category.
From 50 ideas, the top 10 cut for sizing: L01, L02, L03 (lamps), C01, C02 (caravan), G03, G05 (gifting), T01, T03 (tabletop), A01 (AU wildlife as a wildcard). Filter logic biased to high-wedge categories from Phase 2 plus Steve's asymmetry from Phase 1.
DataForSEO live pull on AU search volume, 16 Jun 2026. TAM/SAM/SOM per idea then bundle hypothesis. The single biggest demand discovery: mushroom lamp at 4,400 AU searches/month.
Individual SKUs are too small to be a business. Bundles are how Maik actually goes to market — a category line. Each bundle below combines an anchor SKU with 5-8 adjacent SKUs from the longlist.
Four bundles go into Phase 5 competitive: Lamp line, Caravan line, Personalised gifting line, Tabletop line. A01 native wildlife drops as standalone (revived as a flagship SKU in Lamp line later).
Per bundle: AU competitors (Etsy AU, indie Shopifys, Amazon AU), global comparables, pricing bands, wedge identification. Composite Right-to-Win score.
Fragmented Facebook Marketplace cottage sellers vs. expensive OEMs (ARB, Rhino-Rack). $30-69 aftermarket band wide open. Every "model X + accessory Y" is a long-tail keyword that compounds. AU-native is a genuine moat because no international competitor targets 750k Aussie caravan owners specifically.
Plays the gap between Etsy commodity (no brand, weak photo, plastic feel) & Gantri premium ($300+ USD, US-only). AMS multi-colour is the visible differentiator vs. flat lasered-acrylic Etsy. USB-C only means no AU electrical certification burden. Aesthetic category rewards brand and lookbook quality.
Mass-produced plastic deck boxes ($5-15) vs. Wyrmwood-style wood ($80-300). Maik plays at $39-79 with multi-colour AMS personalisation. Convention/FLGS presence is an upgrade path. Best LTV/CAC of the four but smallest SAM.
Etsy lasered-acrylic commodity is the floor. Multi-colour AMS lifts personalisation visually. The agent fleet collapses variant-creation cost to near zero, enabling $25-30 AOV profitably. Highest beta on Steve's operating model: if agents work, this category rewards them disproportionately.
3-year P&L (Conservative / Base / Bull) per bundle. Printer-capacity model. Real Ven CAC benchmarks. AASB-aligned simplified P&L.
| Bundle | Year 1 | Year 2 | Year 3 | 3yr Total |
|---|---|---|---|---|
| Caravan | $25,578 | $70,180 | $133,400 | $229,158 |
| Lamps | $24,990 | $63,580 | $127,075 | $215,645 |
| Gifting | $21,315 | $63,800 | $120,060 | $205,175 |
| Tabletop | $20,706 | $54,230 | $100,050 | $174,986 |
| Metric | Caravan | Lamps | Gifting | Tabletop |
|---|---|---|---|---|
| AOV Y1 | $61 | $89 | $30 | $61 |
| Print hrs/order | 8.0 | 12.0 | 2.5 | 10.0 |
| GM per order | 71% | 70% | 60% | 67% |
| Repeat rate (12mo) | 22% | 14% | 35% | 28% |
| Blended CAC Y1 | $26 | $32 | $15 | $20 |
| LTV proxy Y1 | $74 | $97 | $41 | $74 |
| LTV / CAC | 2.85x | 3.03x | 2.74x | 3.70x |
| 1-printer ceiling (orders/yr) | 600 | 400 | 1,920 | 480 |
| 1-printer revenue ceiling | $36,540 | $35,700 | $58,464 | $29,232 |
All four bundles are EBITDA-positive in Base Year 1. Capacity is not the binding constraint until Year 2 (when printer #2 gets added by month 6-9). The actual binding constraint is demand generation — which maps directly to Steve's paid + SEO + brand asymmetry. The financials don't kill any contender. Selection comes down to fit with Steve, not arithmetic.
Likelihood × Severity scored per risk. Cross-cutting risks plus bundle-specific. Score 16+ requires explicit mitigation in launch plan.
| Risk | Where | L × S | Score | Mitigation |
|---|---|---|---|---|
| Outdoor durability — AU sun + heat warps PLA, weakens PETG | Caravan | 5 × 4 | 20 | PETG-HF + ASA only. 30-day backyard UV test per SKU before launch. |
| AU electrical compliance — RCM + SAA needed for any AC fixture | Lamps | 4 × 5 | 20 | USB-C only. Customer brings their own USB-C plug pack. Fully solved. |
| Founder bus factor of 1 — Steve unavailable = business stalls | All | 4 × 4 | 16 | Agent fleet is the explicit mitigation. SOPs documented early. Target 80% of recurring ops agent-first by month 3. |
| Game IP trademark exposure — Wingspan, Pokemon, MTG names | Tabletop | 4 × 4 | 16 | Generic-language framing. Never use trademarked names in titles or descriptions. Legal review on edges. |
| Q4 cashflow lump — 50%+ of gifting revenue Oct-Dec | Gifting | 5 × 3 | 15 | Mix Q4-heavy SKUs with always-on (pet ID, wedding). Reserve fund. |
| Single-printer concentration — motherboard / hot-end / AMS failure | All | 3 × 5 | 15 | Printer #2 by month 6. Hold spares. Recovery runbook. |
| STL piracy — passionate buyers own printers | Tabletop | 5 × 3 | 15 | Compete on convenience + finish (sanded, painted, assembled). Not raw print. |
Caravan and Lamps have single-issue risk profiles that can be designed away with material engineering or USB-C-only architecture. Gifting and Tabletop have structural risk profiles — seasonality, agent maturity, IP exposure — that need ongoing management. This distinction weights the Phase 8 selection.
Synthesise everything. Pick the top three. Make the decision Steve-friendly with killer reasons & a ranked also-rans.
| Rank | Idea | Status | Why cut |
|---|---|---|---|
| 04 | Tabletop line | RtW 3.5 | Best LTV/CAC of all four (3.70x). Smallest TAM ($48k SAM). Two structural risks (STL piracy + IP) take chunks out of moat. |
| 05 | Maker community cross-sell | Killed | Highest pain frequency but lowest brand premium because the buyer can print it themselves. |
| 06 | Generic desk / WFH organisers | Killed | Mature category, crowded, no real wedge for Maik. |
| 07 | Native wildlife wall art (standalone) | Recycled | Too small standalone (190 monthly searches). Revived as flagship SKU within Lamp line if that wins. |
| 08 | Pet products (standalone) | Merged | Pet ID tag carried into Made-For. Other pet SKUs deprioritised. |
| 09 | Kids & educational | Killed | ACCC small-parts restriction to ages 6+. Limited SKU base. Better served via Made-For. |
| 10 | Hobbyist niches (camera, bike, watch) | Deferred | Each too narrow alone. Better as expansion adds within Caravan line (4WD overlap) once live. |
All three together is too much (capital, attention, brand voice). An umbrella "Maik" works at the ops layer but not at the brand layer. Focus on one. The agency context — Maik as a Ven case study — tilts the call from raw revenue to brand showcase. So the recommended pick changes from the pure-spreadsheet answer.
Phases 9-12 stay locked until the choice is in. Then the pipeline produces:
| Phase | Output | Status |
|---|---|---|
| 09 Business planner | 09-business-plan.docx — full plan with AASB-aligned AUD financials, agent fleet as first-class principle | LOCKED |
| 10 Brand architect | 10-brand-and-mvp/ — name validation (maik.com.au, IP Australia, socials), brand kit, MVP feature spec, Claude Design website brief | LOCKED |
| 11 Launch architect | 11-launch-runbook.md — 90-day runbook from 16 June 2026, ABN, Shopify, AusPost, photography, agent fleet wiring | LOCKED |
| 12 QA premortem | 12-go-no-go.md — pre-launch go/no-go with conditions, then ClickUp load after Steve's Gate C approval | LOCKED |